An improved dynamic random access memory (DRAM) device with a capacitor having reduced current leakage from the dielectric layer, and materials and methods for fabricating the improved DRAM device are disclosed. The capacitor is formed using an oxygen anneal after a top conducting layer of the capacitor is formed.
1. A capacitor for a semiconductor device, said capacitor comprising:
a bottom conducting layer; a dielectric layer deposited on said bottom conducting layer; and an oxygen permeable top conducting layer deposited and annealed on said dielectric layer. 2. The capacitor of 3. The capacitor of 4. The capacitor of 5. The capacitor of 6. The capacitor of 7. The capacitor of 8. The capacitor of 9. The capacitor of 10. The capacitor of 11. The capacitor of 12. The capacitor of 13. The capacitor of 14. The capacitor of 15. The capacitor of 16. The capacitor of 17. The capacitor of 18. The capacitor of 19. The capacitor of 20. The capacitor of 21. The capacitor of 22. The capacitor of 23. The capacitor of 24. The capacitor of 25. The capacitor of 26. The capacitor of 27. The capacitor of 28. The capacitor of 29. The capacitor of 30. The capacitor of 31. The capacitor of 32. A method of forming a capacitor in a semiconductor device, said method comprising:
forming a bottom conducting layer; forming a dielectric layer over the bottom conducting layer; forming a top conducting layer over the dielectric layer; and annealing the top conducting layer after it is formed. 33. A method of forming a capacitor of 34. A method of forming a capacitor of annealing the dielectric layer after it is formed. 35. A method of forming a capacitor of 36. A method of forming a capacitor of 37. A method of forming a capacitor of 38. A method of forming a capacitor of 39. A method of forming a capacitor of 40. A method of forming a capacitor of 41. A method of forming a capacitor of 42. A method of forming a capacitor of 43. A method of forming a capacitor of 44. A method of forming a capacitor of 45. A method of forming a capacitor of 46. A method of forming a capacitor of 47. A method of forming a capacitor of 48. A method of forming a capacitor of 49. A method of forming a capacitor of 50. A method of forming a capacitor of 51. A method of forming a capacitor of 52. A method of forming a capacitor of 53. A method of forming a capacitor of 54. A method of forming a capacitor of 55. A method of forming a capacitor of 56. A method of forming a capacitor of 57. A method of forming a capacitor of 58. A method of forming a capacitor of 59. A method of forming a capacitor of 60. A method of forming a capacitor of 61. A method of forming a capacitor of 62. A method of forming a capacitor of 63. A method of forming a capacitor of 64. A method of forming a capacitor of 65. A method of forming a capacitor of 66. A method of forming a capacitor of 67. A method of forming a capacitor of 68. A method of forming a capacitor of 69. A processor system comprising:
a processor; and a memory device coupled to said processor further comprising a capacitor structure, wherein said capacitor structure comprises:
a bottom conducting layer; a dielectric layer deposited on said bottom conducing layer; and an oxygen permeable top conducting layer deposited and annealed on said dielectric layer. 70. A processor system of an annealed dielectric layer after it is formed. 71. The system of 72. The system of 73. The system of 74. The system of 75. The system of 76. The system of 77. The system of 78. The system of 79. The system of 80. The system of 81. The system of 82. The system of 83. The system of 84. The system of 85. The system of 86. The system of 87. The system of 88. The system of 89. The system of 90. The system of 91. The system of 92. The system of 93. The system of 94. The system of 95. The system of 96. The system of
[0001] The present invention relates to the design and manufacture of dynamic random access memory (DRAM) devices and particularly to a method of fabrication and resulting structure of Metal-Insulator-Metal (MIM) capacitors which have reduced capacitor current leakage. [0002] The memory cells of modern dynamic random access memory (DRAM) devices contain two main components: a field effect transistor and a capacitor. High memory capacity DRAM cells typically employ a non-planar capacitor structure. Two basic non-planar capacitor structures are currently popular: the trench capacitor and the stacked capacitor. Their fabrication typically require considerably more masking, deposition and etching steps than for planar capacitor structures. The MIM structure can be used for either type of non-planar capacitor. Most manufacturers of 4-megabit or larger DRAMS utilize a non-planar capacitor. A non-planar capacitor structure with a Metal-Insulator-Metal (MIM) structure provides higher capacitance and hence makes it possible to produce higher density memories. [0003] The top and bottom conducting layers, also referred to as electrodes or plates, of a MIM capacitor are typically patterned from individual layers of various metal materials and sandwich a dielectric layer. Both the top and bottom conducting layers are often made with the same material; however this is not a requirement. Increasing the dielectric constant for the dielectric layer allows greater charge to be stored in a cell capacitor for a given dielectric thickness. To this end Tantalum Oxide and Barium Strontium Titanate (BST) have been described as useful dielectric materials, as they both have high dielectric constants, also referred to as high permittivity or large capacitance. See, U.S. Pat. No. 5,142,438; Benjamin Chih-ming Lai and Joseph Ya-min Lee, [0004] As discussed in cited materials, when a Tantalum Oxide or BST film is used as a dielectric layer in a stacked capacitor structure an oxygen annealing process must be employed after dielectric film deposition to reduce the high current leakage. As formed the dielectric layer contains defects such as oxygen vacancies. The oxygen anneal performed before depositing the top conducting layer fills oxygen vacancies in the dielectric layer. The cited references teach that current leakage from a MIM stacked capacitor is significantly reduced after an oxygen anneal is performed on the dielectric layer. However, during subsequent wafer fabrication, the dielectric layer develops oxygen vacancies which contribute to capacitor current leakage. For example a Tantalum Oxide film could react with Chlorine or Fluorine ions used during a dry etch, especially if the etch is formed at temperatures greater than 200 degrees Celsius. [0005] What is needed is a DRAM cell which further reduces the current leakage from a capacitor. [0006] The present invention is directed to an improved capacitor for a semiconductor device, especially a MIM Dynamic Random Access Memory (DRAM) device, which has a reduced current leakage. The invention also relates to a method of fabricating a capacitor, e.g., a MIM capacitor, having reduced current leakage. The capacitor is constructed with a bottom and top conducting layer sandwiching a dielectric layer. The bottom conducting layer could be a metal, metal alloy, conducting metal oxide, or metal nitride. It is preferred that it is not permeable to oxygen. The top conducting layer is a member of the noble metal group or is a conducting metal oxide, and should be permeable to oxygen. The dielectric layer is a dielectric metal oxide with a dielectric constant between 7 and 300 and may, for example, be a Tantalum Oxide or BST film. [0007] The method of the invention includes the following steps. The bottom conducting layer is deposited and patterned then the dielectric layer is deposited over the bottom conducting layer. An anneal is performed on the exposed dielectric layer surface with an oxidizing compound gas. The top conducting layer is then deposited over the dielectric layer. The method of the invention improves the capacitor's charge retention through the use of an oxidizing compound gas anneal after the top conducting layer is formed. The oxygen ions pass through the oxygen permeable top conducting layer and are diffused into the dielectric layer and fill oxygen vacancies created in the dielectric layer during the deposition and patterning of the top conducting layer which reduces current leakage through the dielectric layer. [0008] The second anneal may be performed for a period of between 10 seconds and 60 minutes at a temperature of between 300 and 800 degrees Celsius and at a pressure of 1 to 760 torr. Also disclosed are preferred compounds for use as the top and bottom conducting layers of the stacked capacitor and for use in the anneal step. The anneal step can also be enhanced with plasma, remote plasma, or ultraviolet light. [0009] These and other advantages and features of the invention will be more readily understood from the following detailed description of the invention which is provided in connection with the accompanying drawings. [0010] [0011] [0012] [0013] [0014] Referring now to [0015] An overlying insulating layer 46 of BPSG or other suitable insulation material layer is provided over insulating layer 44, and includes an opening 30 through to conductive plug 63. Another opening is formed in layer 46 down to plug 62 and is filled with a conductor 61. A capacitor is formed in opening 30 and includes a bottom conducting layer 34, a dielectric layer 36, and a top conducting layer 38. After the bottom conducting layer 34 and dielectric layer 36 are deposited a first anneal is performed on the capacitor prior to depositing the top conducting layer 38. [0016] The dielectric layer 36 anneal is performed with an oxidizing gas, for between 10 seconds and 60 minutes, preferably between 10 seconds to 30 minutes, at a temperature of between 300 and 800 degrees Celsius, preferably between 400 and 650 degrees Celsius, and at a pressure of between 1 to 760 torr, preferably 2 to 660 torr. Suitable oxidizing gas compounds for use in the anneal step include: Oxygen (O2), Ozone (O3), Nitrous Oxide (N2O), Nitric Oxide (NO), and water vapor (H2O). These gases can be introduced individually into an oxidizing chamber or can be produced from reactions of other materials in the oxidization chamber. The oxidizing gas could also be a mixture of one or more these gases with an inert gas such as Argon (Ar), Helium (He), Nitrogen (N2), or other compound mixtures which produces reacting oxygen ions. The introduction of these materials during the dielectric anneal may also be enhanced by plasma, remote plasma, or ultraviolet light. The flow rate of the gas should be between 0.01 and 10 liters per minute (1/min). A typical prior art process for the dielectric anneal on a dielectric layer of Tantalum Oxide is Ozone gas for 3 minutes, at a temperature of 475 degrees Celsius, and at a pressure of 4.0 torr. A typical prior art process for the dielectric anneal on a dielectric layer of Barium Strontium Titanate (BST) is Ozone gas, enhanced with plasma for 3 minutes at a temperature of 475 degrees Celsius at a pressure of 4.0 torr. [0017] After the dielectric anneal, the top conducting layer 38 is deposited patterned, and etched such that capacitors are formed in opening 30 on the wafer 12. An anneal in the presence of oxygen after a dielectric layer 36 of Tantalum Oxide or BST film has been deposited replenishes much of the oxygen lost from the dielectric layer 36 during the layer's deposition. [0018] The present invention further improves the dielectric property of the dielectric layer 36 by adding an oxidizing gas anneal (second anneal) which fills the oxygen voids created in the dielectric layer 36 after the top conducting layer 38 is deposited. The second anneal should be performed with an oxidizing gas, for between 10 seconds and 60 minutes, preferably between 10 seconds to 30 minutes, at a temperature of between 300 and 800 degrees Celsius, preferably between 400 and 750 degrees Celsius, and at a pressure of between 1 to 760 torr, preferably 2 to 660 torr. Suitable oxidizing gas compounds for use in the second anneal step include: Oxygen (O2), Ozone (O3), Nitrous Oxide (N2O), Nitric Oxide (NO), and water vapor (H2O). These gases can be introduced individually into an oxidizing chamber or can be produced from reactions of other materials in the oxidization chamber. The oxidizing gas could also be a mixture of one or more these gases with an inert gas such as Argon (Ar), Helium (He), Nitrogen (N2), or other compound mixtures which produces reacting oxygen ions. The introduction of these materials during the second anneal may also be enhanced by plasma, remote plasma, or ultraviolet light. The flow rate of the gas is between 0.01 and 10 liters per minute (1/min). [0019] After the capacitor cell is formed the substrate 12 is then coated with insulating layer 48 of BPSG or other suitable insulation material. Also shown in [0020] A first preferred embodiment for a stacked capacitor cell has a bottom conducting layer 34 and top conducting layer 38 formed from a noble metal, which resists oxidization. The bottom conducting layer 34 can be permeable to oxygen, but it should resist oxidization. However, if the bottom layer 34 is permeable to oxygen, an oxygen barrier layer may be needed between the bottom layer 34 and plug 63 to prevent layer 63 made of poly-silicon from oxidizing during the anneal process. The bottom conducting layer 34 and top conducting layer 38 can be of different materials. The bottom conducting layer 34 can be a metal, metal alloy, conducting metal oxide, or metal nitride. The bottom conducting layer is formed of compounds selected from the group consisting of: Platinum (Pt), Platinum Rhodium (PtRh), Platinum Iridium (PtIr), Ruthenium, Ruthenium Oxide (RuO2), Rhodium Oxide (RhO2), Chromium Oxide (CrO2), Molybdenum Oxide (MoO2), Rhemium Oxide (ReO3), Iridium Oxide (IrO2), Titanium Oxides (TiO1or TiO2), Vanadium Oxides (VO1or VO2), Niobium Oxides (NbO1or NbO2), and Tungsten Nitride (WNx, WN, or W2N). The bottom conducting layer 34 is preferably formed from Platinum (Pt), a Platinum alloy, such as Platinum Rhodium (PtRh) or Platinum Iridium (PtIr), or Tungsten Nitride (WNx, WN, or W2N). [0021] The dielectric layer 36 should be an metal dielectric oxide with a dielectric constant between 7 and 300. The dielectric layer 36 is formed from compounds selected from the group consisting of: Tantalum Oxide, Tantalum Pentoxide (Ta2O5), Barium Strontium Titanate (BST), Aluminum Oxide (Al2O3), Zirconium Oxide (ZrO2), Praseodymium Oxide (PrO2), Tungsten Oxide (WO3), Niobium Pentoxide (Nb2O5), Strontium Bismuth Tantalate (SBT), Hafnium Oxide (HfO2), Hafnium Silicate, Lanthanum Oxide (La2O3), Yttrium Oxide (Y2O3) and Zirconium Silicate. The dielectric layer 36 is preferably formed from Tantalum Pentoxide (Ta2O5), Barium Strontium Titanate (BST), Strontium Bismuth Tantalate (SBT), Aluminum Oxide (Al2O3), Zirconium Oxide (ZrO2) or Haffiium Oxide (HfO2). If the dielectric layer 36, is Tantalum Oxide, it could be amorphous or crystalline. If it is amorphous, it could be crystallized during the annealing process to achieve a higher dielectric permittivity. For example Tantalum Oxide amorphous has a dielectric constant between 18 and 25; however crystalline Tantalum Oxide has a dielectric constant 40. Prior to depositing the top conducting layer 38, the first anneal described above is performed. [0022] The top conducting layer 38 must be a non-oxidizing metal, a noble metal, or a conducting metal oxide permeable to oxygen to allow oxidizing gas used in the second anneal step after the top conducting layer 38 is patterned to pass through the top conducting layer 38 and into the dielectric layer 36. The top conducting layer 38 is formed of compounds selected from the group consisting of: Platinum (Pt), Platinum Rhodium (PtRh) or Platinum Iridium (PtIr), Ruthenium, Ruthenium Oxide (RuO2), Rhodium Oxide (RhO2), Chromium Oxide (CrO2), Molybdenum Oxide (MoO2), Rhemium Oxide (ReO3), Iridium Oxide (IrO2), Titanium Oxides (TiO1or TiO2), Vanadium Oxides (VO1or VO2), and Niobium Oxides (NbO1or NbO2). The top conducting layer 38 is preferably formed from Platinum (Pt) or a Platinum alloy, such as Platinum Rhodium (PtRh) or Platinum Iridium (PtIr). [0023] A second preferred embodiment for a stacked capacitor cell has a bottom 34 and top 38 conducting layer formed of a compound selected from the group consisting of: Platinum, Platinum Rhodium (PtRh), or Platinum Iridium (PtIr) and a dielectric layer 36 formed of a layer of either Tantalum Oxide or Barium Strontium Titanate (BST). [0024] A third preferred embodiment of a stacked capacitor cell has a bottom conducting layer 34 formed of Tungsten Nitride (WNx, WN, or W2N), a dielectric layer 36 formed of Aluminum Oxide (Al2O3), and a top conducting layer 38 formed of a compound selected from the group consisting of: Platinum, Platinum Rhodium (PtRh), or Platinum Iridium (PtIr). [0025] [0026] [0027] The x-axis shows the capacitance in capacitance per unit area (femto-Farad per micrometer squared (fF/μ2)). The y-axis shows the leakage current density in current per unit area (amperes per centimeter squared (A/cm2)). As the diagram shows the current leakage density for capacitors annealed with Nitrogen gas for both the 10 and 30 minute anneals produced a current leakage that exceed 2000 (A/cm2), which was the maximum level the machine could detect. As expected, the capacitors annealed with Nitrogen gas, which is an inert non-oxidizing gas, produced no current leakage reduction. However, the two capacitors which were annealed with Oxygen gas for 10 and 30 minute anneals had current leakage density reductions by a factor of 10 to 100 times of the Nitrogen gas samples. Thus the test shows that performing an anneal step with an oxidizing gas after the top conducting layer 38 is formed substantially reduced capacitor current leakage. [0028] [0029] While the invention has been illustrated and described in detail in the drawings and foregoing description, the above description and accompanying drawings are only illustrative of preferred embodiment which can achieve the features and advantages of the present invention. It is not intended that the invention be limited to the embodiments shown and described in detail herein. The invention is only limited by the scope of the following claims. BACKGROUND OF THE INVENTION
DESCRIPTION OF RELATED ART
SUMMARY OF THE INVENTION
BRIEF DESCRIPTION OF THE DRAWINGS
DESCRIPTION OF THE PREFERRED EMBODIMENTS